Ukunyuka okukhawulezayo kwemarike yeerobhothi zeshishini kuba yinjini entsha yokwenziwa kwemveliso yehlabathi. Emva kokutshatyalaliswa kwehlabathi jikelelei-manufacturin ekrelekreleg, itekhnoloji yombono womatshini, owaziwa ngokuba yindima "yokubamba amehlo" yeerobhothi zamashishini, idlala indima ebaluleke kakhulu! Inkqubo yokulandela umthungo we-laser sisixhobo esibalulekileyo sokuwelda iirobhothi ukufezekisa ubukrelekrele.
Umgaqo wenkqubo yokulandela umthungo we-laser
Inkqubo ebonakalayo, idibaniswe ne-laser kunye nobuchwepheshe obubonakalayo, inokufezekisa ukuchongwa ngokuchanekileyo kweendawo ezintathu-dimensional zokulungelelanisa indawo, okwenza iirobhothi zifezekise ukuqaphela ukuzimela kunye nemisebenzi yokulungelelanisa. Lilungu eliphambili lolawulo lwerobhothi. Inkqubo ikakhulu iqulethwe ngamacandelo amabini: i-laser sensor kunye ne-control host host. I-sensor ye-laser inoxanduva lokuqokelela ngokukhutheleyo ulwazi lwe-welding seam, ngelixa i-host host inoxanduva lwexesha lokwenyani lokucubungula ulwazi lwe-welding seam, ukukhokela iirobhothi zoshishino okanye ukuwelda oomatshini abakhethekileyo ukuba balungise ngokuzimeleyo iindlela zokucwangcisa, kunye nokuhlangabezana neemfuno zemveliso ehlakaniphile.
Iinzwa yokulandela umthungo we-laserubukhulu becala iqulathe iikhamera zeCMOS, iisemiconductor lasers, iilensi zokhuselo lwelaser, izihlangu zokutshiza, kunye nezixhobo ezipholise umoya. Ukusebenzisa umgaqo we-laser triangulation reflection, i-laser beam ikhuliswa ukwenza umgca we-laser oqikelelwe phezu kwendawo elinganisiweyo. Ukukhanya okubonakalisiweyo kudlula inkqubo ephezulu ye-optical kwaye ifakwe kwi-sensor ye-COMS. Olu lwazi lomfanekiso lucutshungulwa ukuvelisa ulwazi olufana nomgama wokusebenza, indawo, kunye nokumila kwento elinganisiweyo. Ngokuhlalutya kunye nokucubungula idatha yokufumanisa, ukuphambuka kwendlela yeprogram yerobhothi kubalwa kwaye kulungiswe. Ulwazi olufunyenweyo lunokusetyenziselwa ukukhangela i-welding seam kunye nokubeka indawo, ukulandelela i-welding seam, ulawulo lwe-welding welding parameter, kunye nokuhanjiswa kwexesha lokwenyani lolwazi kwiyunithi yengalo yerobhothi ukugqiba ukuwelda okuyinkimbinkimbi, ukuphepha ukuphambuka komgangatho we-welding, kunye nokufezekisa ukuwelda okukrelekrele.
Umsebenzi wenkqubo yokulandelela i-laser seam
Kwizicelo ze-welding ezizenzekelayo ezizenzekelayo ezifana neerobhothi okanye oomatshini be-welding ngokuzenzekelayo, ukucwangcisa kunye nokukwazi ukukhumbula umatshini, kunye nokuchaneka kunye nokuhambelana komsebenzi kunye nokudibanisa kwayo, kuxhomekeke kakhulu ekuqinisekiseni ukuba umpu we-welding unokulungelelanisa. i-weld seam ngaphakathi koluhlu oluchanekileyo oluvunyelwe yinkqubo. Nje ukuba ukuchaneka kungakwazi ukuhlangabezana neemfuno, kuyimfuneko ukufundisa kwakhona irobhothi.
Abenzi boluvo badla ngokufakelwa kumgama osetiwe ngaphambili (ngaphambili) phambi kweumpu welding, ngoko inokubona umgama ukusuka kumzimba we-weld sensor ukuya kwindawo yokusebenza, oko kukuthi, ukuphakama kofakelo kuxhomekeke kwimodeli yenzwa efakiweyo. Kuphela xa umpu we-welding ubekwe ngokuchanekileyo ngaphezulu kwe-weld seam apho ikhamera inokujonga i-weld seam.
Isixhobo sibala ukutenxa phakathi kwe-weld seam efunyenweyo kunye nompu we-welding, idatha yokutenxa yeziphumo, kunye nendlela yokwenza intshukumo ilungisa ukutenxa ngexesha lokwenyani, ikhokela ngokuchanekileyo umpu we-welding ukuba udibanise ngokuzenzekelayo, ngaloo ndlela ufezekisa unxibelelwano lwexesha lokwenyani kunye nolawulo lwerobhothi. inkqubo yokulandelela i-weld seam ye-welding, elingana nokufaka amehlo kwi-robot.
Ixabiso leinkqubo yokulandela umthungo we-laser
Ngokuqhelekileyo, ukuphindaphinda ukuchaneka kokubeka, ukucwangcisa kunye nokukwazi ukukhumbula koomatshini kunokuhlangabezana neemfuno ze-welding. Nangona kunjalo, kwiimeko ezininzi, ukuchaneka kunye nokuhambelana komsebenzi kunye nendibano yayo akulula ukuhlangabezana neemfuno zomsebenzi omkhulu okanye imveliso ye-welding ye-welding enkulu, kwaye kukho uxinzelelo kunye nokuguqulwa okubangelwa ukushisa. Ngoko ke, xa ezi meko zidibene, idivaysi yokulandelela ngokuzenzekelayo iyadingeka ukwenza imisebenzi efana nokulandelelanisa ukulungelelaniswa kunye nohlengahlengiso lwamehlo omntu kunye nezandla kwi-welding manual. Ukuphucula ukuxinana kwabasebenzi bomsebenzi wezandla, ukunceda amashishini ukunciphisa iindleko zemveliso, kunye nokuphucula ukusebenza kakuhle.
Ixesha lokuposa: Jan-08-2024
