“Umda wePalletizinguphantsi ngokwentelekiso, ungeno uyakhawuleza ngokwentelekiso, ukhuphiswano luqatha, yaye sele lungene kwinqanaba lokuzaliswa.”
Emehlweni abanye abadlali ababonwayo be-3D, "Kukho abadlali abaninzi abachitha iipaleti, kwaye inqanaba lokuzalisa lifikile linengeniso ephantsi, engasajongwa njengeshishini elilungileyo.
Ngaba oku kunjalo ngokwenene?
I-GGII iye yaqaphela ukuba ebusweni babahlobo abaphumelelayo, elinye iqela labadlali ababonakalayo be-3D bakholelwa ngokuqinisekileyo ukuba "izinga lokungena kwe-palletizing ngokuzenzekelayo liphantsi kakhulu, kwaye kusekho iindawo ezininzi ezingazange zoyiswe. Isilingi iphezulu ngokwaneleyo. .
Ngokuhambela phambili kwetekhnoloji kunye nokukhawuleziswa kwenkqubo yesimanjemanje, iimfuno zabantu zokuphatha isantya ziya zisiba phezulu nangaphezulu.Nangona kunjalo, ngendlela yokuphucula ukusetyenziswa, iintlobo zezixhobo ezingenayo zininzi kwaye zongezwa rhoqo.I-palletizing manual yendabuko inokusetyenziswa kuphela kwiimeko apho izinto zilula, kunye noshintsho olukhulu kubukhulu kunye nokuma, kunye ne-throughput encinci.Ukuba isathembele kubasebenzi, ikude ekufezekiseni iimfuno zesantya samashishini.
Ukusuka kumbono wemeko, iimeko zokuchithwa kunye ne-palletizing zingahlulwa zibe yikhowudi enye, ikhowudi enye, ikhowudi edibeneyo, kunye nekhowudi edibeneyo.Izixhobo eziqhelekileyo ziquka oomatshini bepalletizing,iirobhothi eziphalisanayo, iirobhothi + umbono womatshini, njl.
Ke, ikholelwa ukuba abadlali abaqhaqha iipaleti kwaye baxoxa ngamakrele banokwahlulwa ngokurhabaxa babe ngamaqela amabini;Iipayi zoomatshini bePalletizing bemveli kunye neepayi zerobhothi eziphalelisayo ezingadingi mbono womatshini;Elinye iqela limelwe ngabadlali bembono yomatshini abakhokelwa ngokubonakalayo ukuqhaqha iipallets.
Kumashishini esiphelo, oomatshini bepalletizing kunye neerobhothi banokwenza izinto ezingenayo zicoceke kwaye zithandeke ngakumbi, zonge iindleko, kwaye ziphucule ukusebenza kakuhle kwemveliso, zizenze zibe sesinye sezixhobo ezibukhali zokukhawulezisa imveliso ezenzekelayo.
Aphi amathuba ashiyekileyo eqela lombono womatshini njengeqela le-palletizer yendabuko kunye neqela lerobhothi yokuphalisa "xuba ngamandla" kwimarike yokuphalisa?
Indlela eya kuMahluko-I-Mixed Palletizing
Into eqhelekileyo kwiimarike kukuba kukho abalandeli abaninzi kunye nabalingisi, kwaye ngamanye amaxesha kukho abaphazamisi, kodwa onzima kakhulu ngumsunguli.
Xa ungena kwimarike ethile okokuqala, ithuba lokuba abadlali bafumane amathikithi okungena yindlela yokugxila kwiintlungu zentlungu kwaye bahambe ngaphandle kwendlela yokwahlula.
Ukuthatha i-palletizing yeebhokisi zekhadibhodi njengomzekelo.Ngokombono wendawo, indawo yekhowudi enye ilula kwaye ingokwemveli, ngokusisiseko isebenzisa uhlobo olufanayo lwezinto ezingenayo zokufakela i-palletizing, kunye noomatshini be-palletizing kunye neerobhothi ze-palletizing zisetyenziswa ngokuqhelekileyo;Ukuqhawula okukodwa ngokuqhelekileyo kukuchithwa kohlobo olufanayo lwebhokisi yekhadibhodi, efuna isikhokelo esibonakalayo;Ukuqhawula okuxubileyo kubandakanya ukuchithwa kweentlobo ezahlukeneyo zeebhokisi zekhadibhodi, ezifuna isikhokelo esibonakalayo;Iikhowudi zokuxuba nazo zibandakanya iintlobo ezahlukeneyo zekhadibhodi ye-palletizing kwaye ifuna ukuqinisekiswa okubonakalayo.
Ke ngoko, kwimbono yeenkampani zombono we-3D, imfuno yombono we-3D kwimarike yokuphalisa ikude kugcwala.
1.Ukudilizwa okuxutyiweyo
Okokuqala, makhe sijonge ukudilizwa okuxutyiweyo.
Ukuza kuthi ga ngoku, inani elongezelelekileyo leeyunithi zokususa iipalletizing (iiseti) eTshayina alikafiki kwi-10000, kwaye i-automated depalletizing ayikaphunyezwa.Umlinganiselo wokukhutshwa kwepalletizing ofuna intsebenziswano ebonakalayo uphezulu kakhulu.
UFei Zheping uqikelela ukuba lo mlinganiselo ungadlula i-90% kwixesha elizayo.Okwangoku, i-depalletizing yeyona nto isetyenziswa kakhulu kwaye ifuna imeko kushishino oluzenzekelayo.80% -90% yeirobhothiizicelo zentsebenziswano zamehlo esandla zise-depalletizing, kunye ne-palletizing (ikhowudi enye) ingaphantsi kwe-10%.
Ke ngoko, ngokwembono yemfuno yentengiso kunye nobuchule bobugcisa, iimeko zesicelo sokususa i-depalletizing zinokubekwa emgangathweni kwaye zingenangqondo, ngaphandle kophuhliso lwesibini.
2. Ikhowudi edibeneyo
Ngokungafaniyo nezinye iimeko, kwimeko ye-palletizing, ikhowudi edibeneyo yeyona nto inzima kakhulu.Indlela yokubeka iimpahla zamacandelo ahlukeneyo, ubungakanani, kunye neemilo kwi-pallet efanayo kwaye ufezekise umgangatho othile womsebenzi osebenzayo bunzima bomsebenzi oxubileyo wokubhala ikhowudi.
Umzekelo, ngexesha lenkqubo yokugcina kunye nokuthutha, umlinganiselo wezothutho ezifakwe kwi-palletized uphantsi, kunye ne-70-80% yempahla i-non palletized.Izinga lokungena kwe-automation yale nkqubo lincinci, njengoko iipallets kufuneka zithathwe phantsi kwaye ziqokelelwe emva.
Isantya sokungena esizenzekelayo sepalletizing exutyiweyo?
Imfuno ye-palletizing edibeneyo ifikile, kwaye iintlungu ziyabonakala.Umceli mngeni ojongene nabadlali be-3D ababonakalayo - njani ukukhawulezisa ukonyuka kwesantya sokungena kwe-automation ye-palletizing edibeneyo?
Kubadlali ababonakalayo be-3D, eyona nto iphambili kukusombulula ingxaki yokusebenza kakuhle.
Umzekelo, kwiimeko ezisebenzayo, kuqhelekile ukudibana nengxaki yokudityaniswa kwepalletizing, apho iimpahla zihanjiswa ngokungacwangciswanga kwindawo yokusebenzela yokudibanisa iipalletizing ezinobungakanani obahlukeneyo kunye neenkcukacha ecaleni kwamabhanti okuhambisa.Ngenxa yokungakwazi kwendawo yokusebenza ukulindela zonke iinkcukacha ezizayo zemveliso kunye nemilinganiselo kwibhanti yokuhambisa, akunakwenzeka ukufezekisa ucwangciso lwehlabathi jikelele.
I-algorithm ekhoyo ye-BPP (i-Bin Packaging Problem) ayikwazi ukusetyenziswa ngokuthe ngqo kwiimeko zangempela ze-logistics.Olu hlobo lwengxaki ye-palletizing, apho zonke iinkcukacha zemveliso kunye nemilinganiselo ayinakwaziwa kwangaphambili, inzima kakhulu kune-intanethi yokupakisha ingxaki ye-BPP-k ye-intanethi (K ibhekiselele kwiinkcukacha zemveliso kunye nemilinganiselo enokuthi yaziwe kwangaphambili nge-palletizing workstation) .
Kwiimeko ezisebenzayo, ingaba u-k ulingana no-1 okanye u-3?Ngaba isixhobo sinokuchola into enye kwezithathu, okanye ngaba into enye inokucholwa nje ngento enye?Nokuba inokuxelwa kwangaphambili, iimfuno ze-algorithms ziya kuba phezulu.Ngexesha elifanayo, ubungakanani kunye nokuphakama kwempahla kwakhona enye yezinto ezichaphazela i-algorithm.Ngenxa yeempawu zeepalati, i-algorithm ye-palletizing iyinkimbinkimbi kune-algorithm ye-BPP-k yokupakisha jikelele, ukuqwalasela kungekuphela nje izinga lokulayisha kodwa kunye nokuzinza kwe-palletizing shape.
UKumkani uSanad Yoshiyama wachaza: Kumashishini ombono we-3D, ubunzima bobugcisa bemifanekiso yekhowudi edibeneyo ilele kwinqanaba le-algorithm.Ngokusebenzisa izibonelelo zethu ze-algorithm, asinakukwazi kuphela ukusombulula iingxaki ezinje ngekhowudi edibeneyo kunye ne-disassembly exutyiweyo enokuthi i-palletizers zemveli kunye nabakhupheli bangakwazi ukuzisombulula, kodwa sinokuphucula i-algorithms yobukrelekrele efana ne-algorithms yokuqonda okubonakalayo, i-algorithms yokucwangcisa intshukumo, i-algorithms yokucwangcisa uhlobo, kunye i-palletizing algorithms ukuphucula ukusetyenziswa kwetreyi, ukuzinza kwesitaki, izinga lokulayisha, njalo njalo.
Nangona kunjalo, emehlweni abanye abadlali, izinto ezineemilo kunye nobukhulu obahlukeneyo sesinye sezizathu zenqanaba lokungena eliphantsi le-hybrid depalletizing automation.
Okwangoku, izinto eziphambili zokususa iipalletti kwiimarike ziingxowa, iibhokisi kunye neebhokisi zegwebu.Izinto ezahlukeneyo zokusebenza zineemfuno ezahlukeneyo zombono we-3D.
Ukujolisa amanqaku eentlungu, ngokusebenzisa izithintelo ezikhuphisanayo ezisungulwe ngobuchwepheshe bazo obuphambili, ukuchonga izixhumanisi ezizenzekelayo ezizenzekelayo zekhowudi edibeneyo kunye nokubonelela ngezisombululo ezijoliswe kuzo.
I-Sanad 3D ebonakalayo ye-palletizing workstation ehlakaniphile ithatha isakhelo esiphezulu kunye ne-high-resolution DLP binocular stereo camera, enokwaziwa okuqinileyo kwi-contours yephakheji yemibala eyahlukeneyo, izixhobo kunye nobukhulu;Ngokusekelwe kwi-algorithms yokufunda nzulu, inokufikelela kwi-segmentation kunye nokubekwa kwazo zonke iintlobo zeepakethe ezipakishweyo, ukudibanisa i-2D kunye ne-3D yolwazi ukufumana ngokuchanekileyo umbala wephakheji, ubungakanani, i-contour, isikhundla, i-angle kunye nolunye ulwazi;Ixhotyiswe nge-algorithms ephucukileyo efana nokufumanisa ukungqubana kunye nokucwangciswa kwendlela, inokuphepha ngokufanelekileyo ukungqubana kwaye ibambe izinto enye okanye ezininzi ngaxeshanye ngokweemeko zangempela;Inkxaso yesimbo sebhokisi exutyiweyo se-palletizing kunye nokudilizwa kwekheji.
Ukongeza, ngandlela ithile, eli lithuba lamashishini ombono womatshini, kunye namashishini erobhothi.
Ukujongana namathuba angenasiphelo afihlwe kwi-hybrid depalletizing, iirobhothi kunye nee-destackers ezikhokelwa ngokubonakalayo sele ziqalisile ukusebenza kunye.
Ngaba isikhokelo esibonakalayo sokwenza i-palletizing iselishishini elilungileyo?
Ukuya kwinqanaba, ngaba i-palletizing iselishishini elilungileyo?
Ngokwedatha yophando evela kwi-GGII, ngo-2022, umthamo wokuthunyelwa kweekhamera ze-3D ezikhokelwa ziirobhothi e-China zigqithise iiyunithi ezingama-8500, apho malunga neeyunithi ezingama-2000 zathunyelwa nge-palletizing, zibalelwa malunga ne-24%.
Ngokombono wedatha, umbono we-3D usenamandla amakhulu ophuhliso ekusebenziseni i-palletizing.Ejongene nendawo yemarike ekhutshwe nge-palletizing, iinkampani zombono womatshini ngokusebenzayo zibeka okanye ziphakamisa izisombululo, okanye zikhulula iimveliso ze-hardware kunye neenkqubo zesoftware ukuhlangabezana nezidingo eziguquguqukayo kunye neentlobo ezahlukeneyo ze-palletizing, ukunceda amashishini ukunciphisa iindleko kunye nokwandisa ukusebenza kakuhle.
Uninzi lwabantu abangaphakathi kwishishini bavakalise, "Nokuba lishishini elilungileyo okanye hayi, ngokujoyina ishishini kuphela umntu anokuqonda ngcono.
Phambi kokunyuka okubukhali kwabadlali, kwimbono kaFei Zheping, kukho indlela enye kuphela eya kwipatheni yokugqibela kunye nophumeleleyo kwimarike yokususa iipalletizing: iimveliso ezisemgangathweni eziphantsi ngokwenene.
Into ebizwa ngokuba yi-standardization ibhekiselele ekudityanisweni kweekhamera ze-3D kunye nesofthiwe ye-depalletizing, enokuthi ithathwe njengemveliso enye.Abathengi abadingi debugging ebonakalayo konke konke, kwaye banokuqalisa ngokukhawuleza kwaye bafezekise ukuhanjiswa kokwenyani kwisiza.
Ke, ngaba i-palletizing ekhokelwa yimbonakalo iselishishini elilungileyo?
Ixesha lokuposa: Oct-09-2023
