Kugadzirisa kukanganiswa kwewelding mumarobhoti weldingkazhinji inosanganisira zvinotevera zvinhu:
1. Parameter optimization:
Welding process paramita: Gadzirisa welding ikozvino, voltage, kumhanya, gasi kuyerera, electrode angle uye mamwe ma paramita kuti aenderane welding zvinhu, ukobvu, majoini fomu, nezvimwewo .
Swing parameters: Pamamiriro ezvinhu anoda swing welding, wedzera swing amplitude, frequency, kutanga uye kupera angles, nezvimwe kuvandudza weld kuumbwa uye kudzivirira kukanganisa.
2. Welding pfuti uye workpiece positioning:
TCP calibration: Ita shuwa kurongeka kweiyo welding gun centre point (TCP) kudzivirira kutsauka kwewelding kunokonzerwa nekusamira zvakanaka.
● Workpiece fixture: Iva nechokwadi chokuti chigadziro chekushanda chakagadzikana uye chakanyatsogadziriswa kuti urege kudzivirira kukanganisa kunokonzerwa ne workpiece deformation panguva yekugadzira welding.
3. Weld seam yekutevera tekinoroji:
Visual sensor: Chaiyo nguva yekutarisisa yeweld chinzvimbo uye chimiro uchishandisa kuona kana laser sensors, otomatiki gadziriso yewelding pfuti trajectory, kuve nechokwadi chekutevera weld kurongeka uye kuderedza kuremara.
Arc sensing: Nekupa ruzivo rwemhinduro senge arc voltage uye yazvino,iyo welding parametersuye kumira kwepfuti kunogadziriswa zvine simba kuti zvienderane nekuchinja kuri pamusoro peiyo workpiece, kudzivirira welding kutsauka uye undercutting.
4. Kudzivirirwa kwegasi:
Gasi kuchena uye kuyerera mwero: Iva nechokwadi chekuti kuchena kwegasi rekudzivirira (senge argon, carbon dioxide, nezvimwewo) rinosangana nezvinodiwa, chiyero chekuyerera chakakodzera, uye kudzivirira porosity kana oxidation defects inokonzerwa negasi quality nyaya.
● dhizaini nekuchenesa mhuno: Shandisa miromo yehukuru uye chimiro chakakodzera, gara uchichenesa madziro emukati uye madhakisi emupfumbu, uye iva nechokwadi chekuti gasi rinovhara zvakaenzana uye zvakanaka rinovhara mawedhi.
5. Welding zvinhu uye pretreatment:
Welding waya kusarudzwa: Sarudza waya dzewelding dzinoenderana nehwaro zvinhu kuti ive nechokwadi chekuita zvakanaka welding uye weld mhando.
● Kuchenesa kweworkpiece: Bvisa tsvina yakaita semafuta emafuta, ngura, uye zvikero zveoxyde kubva pamusoro pechishandiso kuti uve nechokwadi chekutarisa kwakachena welding uye kuderedza kukanganiswa kwewelding.
6. Kuronga uye kuronga nzira:
Welding nzira: Ronga zvine hungwaru mapoinzi ekutanga uye ekugumisira, kutevedzana, kumhanya, nezvimwe zvewelding kudzivirira kutsemuka kunokonzerwa nekunetsekana uye kuve nechokwadi chekuti weld seam iyunifomu uye yakazara.
● Dzivisa kupindira: Paunenge uchigadzira, funga nezve hukama hwepakati pakati pepfuti yewelding, workpiece, fixture, nezvimwewo kuti udzivise kudhumhana kana kukanganisa panguva yekugadzira.
7. Kuongorora uye kutonga kwemhando:
Maitiro ekutarisisa: Chaiyo nguva yekutarisisa yeparameter shanduko uye weld mhando panguva yewelding process uchishandisa masensa, data yekutora masisitimu, nezvimwe, kukurumidza kuona nekugadzirisa matambudziko.
● Kuedza kusingaparadzi: Mushure mekugadzirisa, ultrasonic, radiographic, magnetic particle uye kumwe kusingakuvadzi kuedza kuchaitwa kuti kusimbise mukati mukati meweld, uye welds dzisina kukodzera dzichagadziriswa.
8. Kudzidziswa nekuchengetedza vashandi:
● Operator kudzidzisa: Iva nechokwadi chokuti vashandi vanoziva nzira dzekugadzirisa, kushandiswa kwemidziyo, uye kugadzirisa matambudziko, vanogona kunyatsogadzirisa uye kugadzirisa zvigadziro, uye nekukasika kugadzirisa matambudziko anomuka panguva yekugadzira.
● Kugadziriswa kwemidziyo: Kugara uchigadzirisa, kuongorora, uye kuenzana kwewelding marobhotikuve nechokwadi kuti vari mukushanda kwakanaka.
Kuburikidza nematanho akakwana ataurwa pamusoro apa, hurema hwewelding hunogadzirwa nemarobhoti welding anogona kudzikiswa zvine mutsindo, uye kunaka kwewelding uye kugona kwekugadzira kunogona kuvandudzwa. Yakanangana mhinduro inoda yakagadziridzwa dhizaini uye kuita zvinoenderana nemamiriro chaiwo welding, mhando dzemidziyo, uye chakaremara zvivakwa.
Nguva yekutumira: Jun-17-2024
