Maitiro ekuwedzera welding yekumhanyisa uye mhando yerobhoti yeindasitiri

Mumakumi emakore achangopfuura, marobhoti eindasitiri akaita basa rakakosha mukuvandudza kugona uye kunaka kwemaitiro ekushongedza. Nekudaro, kunyangwe nehunyanzvi hwepamusoro marobhoti tekinoroji, kuchine kudikanwa kwekuenderera mberi nekuvandudza welding kumhanya uye mhando kuitira kuzadzisa zvinodiwa neindasitiri.

Heano mamwe matipi ekuwedzera maindasitiri marobhoti welding kumhanya uye mhando:

1. Optimize iyo welding process

Danho rekutanga uye rakakosha pakuvandudza kukurumidza uye kunaka kwewelding ndeyekugonesa iyo welding process. Izvi zvinosanganisira kusarudza iyo chaiyo welding nzira, electrode, uye kudzivirira gasi kune chaiyo application. Zvinhu zvakadai semhando yezvinhu, ukobvu, uye dhizaini yemajoini inofanirawo kutariswa. Iko kushandiswa kwepasi-spatter welding maitiro senge pulsedMIG, TIG, kana laser weldinginogona kubatsira kuderedza weld rework rates uye kugadzirisa huwandu hwese hweweld.

2. Gadzirisa uye chengetedza midziyo yako

Izvo zvakakosha kuve nechokwadi kuti yako welding midziyo iri mupamusoro mamiriro. Kugaro gadzirisa uye kugadzirisa kwemidziyo yako yewelding kwakakosha kuti uwane inowirirana weld mhando uye kuderedza inodhura nguva yekudzikira nekuda kwekuparara kwemidziyo. Midziyo yekugadzirisa yakakodzera inoderedza mikana yekutadza kwemidziyo, inoderedza nguva yekudzikira, uye inowedzera hupenyu hwemaindasitiri welding masisitimu.

3. Shandisa zvigadziriso zvekugadzira uye jigs

Kubatanidza welding zvigadziriso uye jigs kunobatsira kuvandudza welding mhando nekupa zvirinani weld kurongeka uye kudzokorora, kuderedza mikana yekukanganisa kwevanhu.Welding zvigadziriso uye jigszvakare batsira kuchengetedza iyo workpiece, kuve nechokwadi kuti inoramba yakasimba uye yakarurama mukati mese welding process. Nekubata iyo workpiece zvakachengeteka, iro robhoti opareta anogona kuderedza kana kubvisa rework nekuda kwekukanganisa, kubvisa kudiwa kwebhuku repositioning, uye pakupedzisira kugadzirisa kunaka kwechigadzirwa chakapedzwa.

4. Kushandisa inopindirana weld process

Kushandisa inopindirana weld process kwakakosha pakuwana emhando yepamusoro welds. Consistency inogona kuwanikwa nekutevera yakamisikidzwa welding parameters uye kushandisa predefined kutevedzana welds. Izvi zvinovimbisa kuti weld yega yega inogadzirwa zvakafanana, ichideredza kusawirirana mumhando ye weld uye kukanganisa kunokonzeresa. Kutariswa kwakakosha kunoitirwa seam tracking uye torch positioning, iyo inogona kuwedzera optimize welding kumhanya uye kuenderana.

nhanhatu axis welding robhoti (2)

5. Monitor uye kudzora welding parameters

Kuongorora uye kudzora welding ma parameter inzira inoshanda yekuvandudza welding mhando. Izvi zvinogona kusanganisira kutarisa welding voltage, amperage, kumhanya kwewaya, uye kureba kwearc. Aya ma paramita anogona kutariswa uye kugadziridzwa munguva-chaiyo nekushandisa-mu-maitiro ekutarisa masisitimu, uchishandisa iyo data kukwidziridza iyo welding maitiro munguva chaiyo-nguva.

6. Gadzirisa marobhoti programming

Robot programming inoita basa rakakosha pakuonawelding kumhanya uye kuenderana. Kuronga kwakakodzera kunoderedza nguva dzekutenderera, kunowedzera arc-on nguva, uye kunoderedza mukana wekukanganisa. Iko kushandiswa kwepamusoro purogiramu software kunobvumira marobhoti kuita zvakasiyana-siyana zvekugadzira mashizha munguva pfupi. Pamberi pechirongwa, i'zvakakosha kuti uongorore matanho epurojekiti uye zvinodiwa zvekuita kuti ugadzire chirongwa chakagadziridzwa. Ndizvo's zvakare inobatsira kuongorora marobhoti kumisikidzwa maererano nekusvika, kubhadhara, uye kwakaringana kuguma-kwe-ruoko-tool yekumhanyisa optimization.

7. Coordinate multiple robot systems

Welding masisitimu ane akawanda marobhoti anopa kuvandudzwa kwakakura mukumhanya pane imwechete marobhoti masisitimu. Nekurongedza mafambiro emarobhoti akawanda, ese maworkpiece anogona kugadziriswa panguva imwe chete, achiwedzera kugadzirwa. Uyezve, iyi nzira inobvumira mamwe akaoma uye akagadziridzwa welding mapatani. Iko kushandiswa kweakawanda marobhoti masisitimu anogona zvakare kurongwa kuti aite mabasa panguva imwe chete seam tracking, torch repositioning, kana workpiece kubata.

8. Dzidzisa vashandisi vako

Kudzidzisa vashandi mukushandiswa kwakakodzera kwemichina yeweldinguye kushandisa gwara rekuchengetedza rinoshanda munzvimbo yebasa kunoderedza nguva yekudzikira uye, mari inowanikwa kubva kumidziyo isina kunaka, pamwe nekuwedzera kwemhando yekugadzira. Vashandi vakadzidziswa uye vane zvitupa zvekushandisa midziyo vanoona kukosha kwekutevera maitiro akanakisa uye maprotocol anoshandiswa. Izvi zvinova nechokwadi chekuti vanogadzira welding vanoita mabasa ewelding nechivimbo uye nemazvo, vachideredza margin yekukanganisa.

Mukupedzisa, kune akati wandei matanho anogona kutorwa nekambani kuwedzera kukurumidza uye mhando yewelding maitiro uchishandisa maindasitiri emarobhoti. Kuitwa kwezvigadziriso izvi kunoguma nekuvandudzika kwakawanda, kusanganisira kukurumidza nguva dzewelding, mhando yepamusoro, uye kuderedzwa rework. Zvinhu zvakadai sekugadzirisa kwakaringana uye kuenzanisa, yakagadziridzwa weld zvirongwa zvine maparamendi anowirirana, uye kushandisa kwakaringana zvigadziriso zvewelding zvinogona kupa sangano rako shanduko mukubudirira uye pundutso.

Robhoti

Nguva yekutumira: Jun-12-2024