The types of robot polishing equipment products are diverse, aimed at meeting the specific needs of different industries and workpieces. The following is an overview of some main product types and their usage methods:
Product type:
1. Joint type robot polishing system:
Features: With high degrees of freedom, capable of executing complex trajectory movements, suitable for polishing workpieces of various shapes and sizes.
Application: Widely used in fields such as automobiles, aerospace, furniture, etc.
2. Linear/SCARA robot polishing machine:
Features: Simple structure, fast speed, suitable for polishing operations on flat or straight paths.
Application: Suitable for high-efficiency polishing of flat plates, panels, and linear surfaces.
3. Force controlled polishing robot:
Features: Integrated force sensor, can automatically adjust the polishing force according to the surface changes of the workpiece, ensuring processing quality.
Application: Precision machining, such as molds, medical devices, and other situations that require precise control of force.
4. Visual guided robots:
Features: Combining machine vision technology to achieve automatic recognition, positioning, and path planning of workpieces.
Application: Suitable for disorderly arrangement polishing of complex shaped workpieces, improving machining accuracy.
5. Dedicated polishing robot workstation:
Features: Integrated polishing tools, dust removal system, workbench, etc., forming a complete automated polishing unit.
Application: Designed for specific tasks, such as wind turbine blades, car body polishing, etc.
6. Handheld robot polishing tools:
Features: Flexible operation, human-machine cooperation, suitable for small batch and complex workpieces.
Application: In situations such as handicrafts and repair work that require high operational flexibility.
How to use:
1. System integration and configuration:
Select the appropriate robot type based on the characteristics of the workpiece, and configure corresponding polishing tools, end effectors, force control systems, and visual systems.
2. Programming and debugging:
Use robot programming software for path planning and action programming.
Conduct simulation verification to ensure that the program has no collisions and the path is correct.
3. Installation and calibration:
Install the robot and supporting equipment to ensure a stable robot base and accurate workpiece positioning.
Perform zero point calibration on the robot to ensure accuracy.
4. Security settings:
Configure safety fences, emergency stop buttons, safety light curtains, etc. to ensure the safety of operators.
5. Operation and monitoring:
Start the robot program to perform actual polishing operations.
Use teaching aids or remote monitoring systems to monitor the real-time status of tasks and adjust parameters as needed.
6. Maintenance and optimization:
Regularly inspect robot joints, tool heads, sensors, and other components for necessary maintenance and replacement
Analyze homework data, optimize programs and parameters, and improve efficiency and quality.
Through the above steps, the robot polishing equipment can efficiently and accurately complete the surface treatment of the workpiece, improving production efficiency and product quality.
Post time: Jun-19-2024