The type of packaging, factory environment, and customer needs make palletizing a headache in packaging factories. The biggest advantage of using palletizing robots is the liberation of labor. One palletizing machine can replace the workload of at least three or four workers, greatly reducing labor costs. The palletizing robot is a neat and automatic palletizing device that stacks packaged goods. It has a mechanical interface installed at the end effector, which can replace the gripper, making the palletizing robot more suitable for industrial production and three-dimensional warehouses. The use of palletizing robots undoubtedly greatly improves factory productivity, reduces worker workload, and effectively ensures the personal safety of workers in some harsh working environments.
Stamping robots can replace the tedious and repetitive labor of manual work to achieve full automation of production machinery. They can operate at high speed in different environments and ensure personal safety. Therefore, they are widely used in enterprises such as mechanical manufacturing, metallurgy, electronics, light industry, and atomic energy. Because these industries have relatively more repetitive actions in the production process, the value of using stamping robots in these industries will be high. The efficiency of using stamping robots to produce goods in these industries will be high, thus bringing higher profits to enterprises. Fully automated solution for robotic arms: saves manpower and resources, reduces costs for enterprises in the production process. Take out the produced products and place them on the conveyor belt or receiving platform to transport them to the designated target location. As long as one person manages or watches two or more injection molding machines at the same time, it can greatly save labor, save labor costs, and be made into an automatic assembly line, which can save the scope of factory use.
Sorting work is the most complex part of internal logistics, often requiring the most manual labor. The automatic sorting robot can achieve 24-hour uninterrupted sorting; Small footprint, high sorting efficiency, can reduce labor by 70%; Accurate and efficient, improving work efficiency and reducing logistics costs.
Robotic high-speed sorting can accurately track the speed of conveyor belts in fast assembly line operations, recognize the position, color, shape, size, etc. of objects through visual intelligence, and carry out packing, sorting, arrangement and other work according to specific requirements. With its fast and flexible characteristics, it greatly improves the efficiency of enterprise production lines and reduces operating costs.
Using robots for welding operations can greatly improve production efficiency and economic efficiency; The parameters of welding play a decisive role in the welding results, and during manual welding, speed, dry elongation, and other factors vary. The movement speed of robots is fast, up to 3 m/s, and even faster. Using robot welding can improve the efficiency by 2-4 times compared to using manual welding. The welding quality is excellent and stable.
When laser cutting, the flexible and fast working performance of industrial robots is utilized. Depending on the size of the workpiece being cut and processed by the customer, the robot can be selected for front or reverse installation, and different products can be programmed through demonstration or offline programming. The sixth axis of the robot is loaded with fiber laser cutting heads to perform 3D cutting on irregular workpieces. The processing cost is low, and although the one-time investment of equipment is relatively expensive, continuous and large-scale processing ultimately reduces the comprehensive cost of each workpiece.
Spray painting robot, also known as spray painting robot, is an industrial robot that can automatically spray paint or spray other coatings.
The spraying robot accurately sprays according to the trajectory, without deviation and perfectly controls the start of the spray gun. Ensure the specified spraying thickness and control the deviation to the minimum. Spraying robots can reduce the waste of spraying and spray agents, extend the filtration life, reduce the mud and ash content in the spray room, significantly prolong the working time of the filter, and reduce scaling in the spray room. Transport level increased by 30%!
Robot vision technology is the integration of machine vision into industrial robot application systems to coordinate and complete corresponding tasks.
The use of industrial robot vision technology can avoid the influence of external factors on inspection accuracy, effectively overcome the influence of temperature and speed, and improve the accuracy of inspection. Machine vision can detect the appearance, color, size, brightness, length, etc. of products, and when combined with industrial robots, it can complete the needs of material positioning, tracking, sorting, assembly, etc.
Machine tool loading and unloading
The machine tool loading and unloading robot system is mainly used for loading blank parts to be processed in machining units and automatic production lines, unloading finished workpieces, handling workpieces during process conversion between machine tools, and flipping workpieces, achieving automatic processing of metal cutting machine tools such as turning, milling, grinding, and drilling.
The close integration of robots and machine tools is not only the improvement of automation production level, but also the innovation of factory production efficiency and competitiveness. Mechanical processing requires repeated and continuous operations for loading and unloading, and requires consistency and accuracy of the operations. However, the processing process of accessories in general factories requires continuous processing and production by multiple machine tools and multiple processes. With the increase in labor costs and production efficiency, the automation level of processing capabilities and flexible manufacturing capabilities have become the key to enhancing the competitiveness of factories. Robots replace manual loading and unloading operations and achieve efficient automatic loading and unloading systems through automatic feeding silos, conveyor belts, and other means.
Industrial robots have played an increasingly important role in the production and development of today's society. I believe that with the continuous improvement of technology, the application of industrial robots will also be broader!
Post time: May-11-2024
