Yadda za a magance matsalar porosity a cikin welds na robot?

Pores a cikin kabu na walda matsala ce ta gama gari lokacinrobot waldi. Kasancewar pores na iya haifar da raguwar ƙarfin welds, har ma yana haifar da fashe da fashe. Babban dalilan da ke haifar da samuwar pores a cikin welds na robot sun haɗa da:

1. Rashin kariya daga iskar gas:

A lokacin aikin walda, samar da iskar kariya (kamar argon, carbon dioxide, da dai sauransu) bai isa ba ko kuma bai yi daidai ba, wanda ya kasa ware iskar oxygen, nitrogen, da dai sauransu a cikin iska yadda ya kamata, wanda hakan ya haifar da hadakar iskar gas a cikin tafki narke kuma samuwar pores.

2. Rashin kulawar shimfidar wuri na kayan walda da kayan tushe:

Akwai datti kamar tabon mai, tsatsa, danshi, da sikelin oxide a saman kayan walda ko ƙarfe na tushe. Waɗannan ƙazanta suna bazuwa a yanayin zafin walda don samar da iskar gas, wanda ke shiga cikin narkakken tafkin kuma ya samar da pores.

3. Sigar tsarin walda da bai dace ba:

Idan halin yanzu, ƙarfin lantarki, da saurin walda sun yi yawa ko kuma ƙasa da ƙasa, wanda ke haifar da ƙarancin motsawar tafkin narke da rashin iyawar iskar gas don tserewa sumul; Ko kuma idan kusurwar busa iskar gas ɗin ba ta dace ba, yana iya shafar tasirin kariyar iskar.

4. Tsarin walda mara ma'ana:

Idan tazarar da ke tsakanin ginshiƙan walda ta yi yawa, ƙarancin ƙarfen narkakken tafkin ba shi da kyau, kuma iskar yana da wahalar fitarwa; Ko kuma siffar walda ɗin ɗin yana da sarƙaƙiya, kuma iskar gas ba ta da sauƙi don tserewa a zurfin kabu ɗin walda.

5. Babban zafi a yanayin walda:

Danshin da ke cikin iska yana bazuwa zuwa iskar hydrogen a yanayin zafi mai zafi, wanda ke da babban solubility a cikin narkakken tafkin kuma ba zai iya tserewa cikin lokaci ba yayin aikin sanyaya, yana samar da pores.

Matakan magance matsalar porosity a cikin welds na robot sune kamar haka:

1. Inganta kariyar iskar gas:

Tabbatar cewa tsabtar iskar gas mai kariya ta dace da ma'auni, yawan gudu yana da matsakaici, kuma nisa tsakanin bututun ƙarfe da walƙiya ya dace, samar da kariya mai kyau na iska.

Robot na walda axis shida (2)

Yi amfani da madaidaicin abun da ke tattare da iskar gas da rabon haɗe-haɗe, kamar yin amfani da sandunan walda da wayoyi marasa ƙarfi ko ƙarancin ƙarancin hydrogen, don rage tushen iskar hydrogen.

2. Tsananin kula da ƙasa:

Tsaftace saman samankayan waldada karfen tushe kafin waldawa, cire datti kamar mai, tsatsa, da danshi, sannan a yi maganin zafin jiki idan ya cancanta.

Don wuraren da danshi zai iya faruwa a lokacin aikin walda, ɗauki matakan bushewa, kamar yin amfani da na'urar bushewa ta walƙiya ko preheating ɗin aikin.

3. Daidaita sigogin tsarin walda:

Zaɓi madaidaicin halin yanzu, ƙarfin lantarki, da saurin walda dangane da kayan walda, kayan tushe, da matsayi na walda don tabbatar da matsakaicin motsawa da lokacin tserewar iskar gas na narkakken tafkin.

Daidaita kusurwar busa iskar gas mai karewa don tabbatar da cewa iskar ta rufe daidai gwargwado.

4. Inganta ƙirar walda:

Sarrafa tazarar ɗinkin walda a cikin kewayon da ya dace don gujewa zama babba ko ƙarami.

Don hadaddun walda, ana iya amfani da hanyoyi kamar walda mai ɓarna, saiti na ƙarfe, ko canza tsarin walda don inganta yanayin fitar da iskar gas.

5. Sarrafa yanayin walda:

Yi ƙoƙarin yin walƙiya a cikin busasshen wuri kuma da iska mai kyau don guje wa yawan zafi.

Don wuraren da ba za a iya sarrafa zafi ba, ana iya ɗaukar matakan kamar amfani da hygroscopics da dumama walda don rage tasirin danshi.

6. Kulawa da kula da inganci:

A kai a kai duba yadda kayan aikin walda ke aiki, kamar mitoci masu kwararar gas, bututun walda, da sauransu, don tabbatar da kyakkyawan yanayin aikinsu.

Ainihin saka idanu akan tsarin walda, kamar yin amfani da tsarin sa ido akan tsarin walda, don ganowa da daidaita ma'auni marasa kyau.

Yi gwaje-gwaje marasa lalacewa (kamar gwajin ultrasonic, gwajin hoto, da sauransu) bayan walda don ganowa da kuma kula da walda mai ɗauke da porosity. Cikakken aikace-aikacen matakan da ke sama na iya rage haɓakar pores a cikin walda na robot da inganta ingancin walda.

Abubuwan da ke haifar da porosity a cikin walda na mutum-mutumi sun haɗa da gurɓatar kayan walda, rashin isassun kariyar iskar gas, rashin sarrafa walda na halin yanzu da ƙarfin lantarki, da saurin walda. Don magance wannan matsala, muna buƙatar ɗaukar matakan da suka dace, ciki har da yin amfani da kayan walda masu tsabta, zaɓin iskar gas mai kariya da dacewa da sarrafa yawan kwarara, saita sigogin walda a hankali, da sarrafa saurin walda bisa ga halin da ake ciki. Ta hanyar magance al'amurra da yawa a lokaci guda kawai za mu iya hanawa da magance matsalar porosity a cikin welds na mutum-mutumi, da haɓaka ingancin walda.


Lokacin aikawa: Afrilu-07-2024